Product Introduction of High-Purity, Wear-Resistant, Porous Curved Alumina Ceramic Structural Components: Comprehensive Technical Characteristics and Industry Applications:
Ⅰ. Core Characteristics
1. Ultra-High Purity and Stability: Made from over 99% alumina (Al₂O₃) raw materials, achieving a density of 99% after high-temperature sintering. The thermal expansion coefficient is as low as 7.6×10⁻⁶/℃, allowing for long-term stable operation in environments up to 1600℃.
2. Excellent Wear Resistance: Mohs hardness of 9 (close to diamond), with wear resistance more than 200 times that of stainless steel, suitable for high-wear applications such as mechanical sealing rings and bearing liners.
3. Controllable Porous Structure: Achieves 20%-75% porosity through pore-forming agents or gel casting technology, combining permeability and mechanical strength, suitable for applications such as filtration and catalyst carriers.
4. Precision Curved Design: Utilizing injection molding or 3D printing processes, supporting the customization of complex curved structures with a tolerance control of ±5μm and a surface roughness Ra<0.1μm.
Ⅱ. Application Scenarios
1. Industrial wear-resistant components: Such as ceramic rings for sand mills, with a lifespan up to 12 times longer than traditional metal parts.
2. High-temperature gas filtration: The porous arc-shaped structure improves gas-solid contact efficiency, used in chemical exhaust gas treatment.
3. Semiconductor equipment: High insulation (resistivity of 10¹⁴ Ω·cm) and low thermal expansion coefficient, suitable for wafer packaging requirements.
4. Biomedical applications: Excellent biocompatibility, used in artificial joints, with a friction coefficient of only 0.02.
Supports custom specifications.