Product Introduction of Silicon Nitride Ceramic Valves
Silicon nitride ceramic valves are valve products made primarily from silicon nitride (Si₃N₄). Silicon nitride is an inorganic compound with the chemical formula Si₃N₄, possessing the following notable characteristics:
1. High hardness and wear resistance: Hardness can reach approximately HRA93 (HV10 ≥ 1400), capable of resisting the impact of micro-jets and micro-cutting generated by cavitation bubble collapse.
2. Excellent fracture toughness: KIC ≥ 6.5 MPa·m¹/², effectively absorbing impact energy and inhibiting crack initiation and propagation.
3. High-temperature resistance: Can withstand temperatures up to 1000℃ in air and up to 1400℃ in a protective atmosphere.
4. Chemical stability: Resistant to corrosion from all inorganic acids except hydrofluoric acid and sodium hydroxide solutions below 25%.
5. Low density and high elastic modulus: Density is 3.2-3.3 g/cm³, and the elastic modulus reaches 300-320 GPa.
6. Self-lubricating properties: Possesses a low coefficient of friction, reducing friction with the contact surfaces of the valve core or ball.
Application Fields
Due to their excellent performance, silicon nitride ceramic valves have a wide range of applications in various industrial fields:
1. Mechanical field: High-speed bearings for high-speed machine tool spindles, aerospace engine bearings, automotive engine bearings, and wind turbine bearings.
2. Chemical and marine industries: Pipelines for conveying corrosive media, wear-resistant valve systems.
3. High-temperature processes: High-temperature pipelines in the petrochemical industry, high-temperature environments in the metallurgical industry.
Technical Parameters
Performance indicators | Reference values | Remark |
Hardness HV10 | ≥ 1400 | High surface hardness |
Fracture toughness K_IC | ≥ 6.5 MPa·m¹/² | Excellent impact resistance |
density | 3.2-3.3 g/cm³ | Lightweight design |
Elastic modulus | 300-320 GPa | High rigidity |
Temperature resistance range | In air: 1000℃ / In protective atmosphere: 1400℃ | High temperature stability |
Coefficient of thermal expansion | 2.35×10⁻⁶/K | Low thermal expansion |
Thermal conductivity | 18.4 W/(m·K) | Good heat conduction |
Supports custom specifications.