Zirconia ceramic stepped irregular-shaped parts

I. Product Introduction of Zirconia Ceramic Stepped Shaped Parts:

Zirconia ceramic stepped shaped parts are non-standard ceramic components, usually custom-made according to customer-provided drawings. These products possess the following significant characteristics:

1. High Strength and High Hardness: Zirconia ceramics have a Vickers hardness (HV) exceeding 1300 kg/mm², a bending strength of over 1200 MPa, and a fracture toughness 3-5 times that of traditional alumina ceramics.

2. High Temperature Resistance:  They can withstand high temperatures above 1200℃, with a thermal expansion coefficient of 9.6 × 10⁻⁶/K.

3. Corrosion Resistance: They exhibit strong resistance to acids, alkalis, and strong corrosive media, making them suitable for harsh working environments.

4. High-Precision Machining: Machining accuracy can reach ±0.001mm, achieving a mirror-polished surface.

5. Biocompatibility: Non-toxic and harmless, with excellent compatibility with human tissue, making them suitable for medical applications.

II. Application Fields

1. Industrial Manufacturing

Wear-resistant components: Bearings, sealing rings, nozzles, pump parts, etc., with wear resistance 3-5 times higher than metal components.

Cutting tools: Used for processing high-hardness metals and composite materials, improving processing efficiency and accuracy.

2. Medical and Healthcare

Dental Restorations: Dental crowns, bridges, implants, etc., with colors closely matching natural teeth.

Artificial Joints: Hip joints, knee joints, etc., reducing the risk of metal allergies.

Surgical Instruments: High-precision and corrosion-resistant scalpels, forceps, etc.

3. Electronics and Automotive

Oxygen sensor: A core component for automotive exhaust gas detection, helping to optimize fuel combustion.

Piezoelectric components: Sensors, oscillators, and other automatic control components.

5G equipment: Mobile phone back panels, smart watch cases, etc., providing signal transparency without shielding.

Non-standard customization